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Important! Excavator Examination before Working

Chinese Spring Festival comes to an end, people starts to return to work. Some people may have a body examination before working in order to keep a good physical and mental condition to make an excellent performance in a new year. That is the same rule for the excavator, which needs to be carefully checked after being idle for a long time in order to create the maximum productivity. Generally, there are three steps to go for a careful examination.

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First, examination should be made before starting the machine. Check the fuel oil level and discharge the waste and water from the fuel tank. Check the engine oil level and quality. Check the hydraulic oil level and quality. Check the reduction gears and coolant to avoid any cracks and leakage. Check the lubrication conditions of the joint parts, add the lubricant if necessary. Keep the crawler belt and bolts in joint parts tight. Ensure the meters show accurate data. Second, examination during operation, preheat the Indian excavator with the temperature below 3℃ for several minutes. Set the machine in idle running for 5 to 10 minutes with no load to make the hydraulic oil temperature reach 40℃. In the cold days, rotate the upper body of the machine to 90°, then hold up the crawler belt to make it rotate for several circles to cast off the dirt.

 

Finally, check the ambient. Safety signs should be set in the entrance and surrounding of the machine parking place to avoid any dangers. The parking ground should be hard, flat and spacious enough for evacuation under emergency circumstance. The comprehensive examination can inject power to the excavators to make it create the maximum productivity and reduce the construction risk to the minimum at the same time.

 

 

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Applications of Small Excavator

With the demand for infrastructure construction increasing and the manufacturing techniques improving, small excavator has wider applications and becomes a common sight in the construction site. The small digger can be widely used in house building, railway construction, port application, mine exploring and other engineer constructions for digging, trenching, grading and more.

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As the world-leading construction machinery manufacturer, Sany produces advanced products with top quality, ease of operation, high flexibility, low fuel consumption and considerate service delivery. Sany small excavator is reliable enough to handle various constructions in different climate, terrains and working conditions, its powerful working capability wins high recognition from the customers all over the world.

With the demand for houses building increasing, the need for construction machines will also increase, especially the digger. Being compact and flexible, the compact excavator can be used in narrow space where the large machine could not reach. Maintenance should not be neglected, which is very important to keep the machine in a good condition to reduce downtime and catch the working schedule no matter in what kind of constructions. Lubrication is a key step in the digger maintenance since the lubricant can reduce abrasion to the machine. The lubricant should be kept clean to avoid mixing with dust, sand, water and other impurities. Proper lubrication can extend your machine’s service life and reduce maintenance cost, which plays an important role in the digger applications.

Wind Energy Provides Power for Netherland Trains

 

Netherland is known as the “hometown of tulip” and the “kingdom of windmill”, tulip and windmill are the marks of this beautiful country. As the treasure of Netherland, the wind resource once again is put into great use–providing energy for trains. All of the trains in Netherland are driven by electricity and several newly-built wind plants started to provide power for trains on the first day of 2017, which makes Netherland become the first country in the world that completes the goal of renewable energy providing power for trains.

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Wind power is one of the main sources for electricity generation in Netherland. Using wind turbine generator to generate electricity is not only environmental-friendly but also can adjust one country’s energy structure and improve people’s life quality. Reducing carbon emission is not only Netherland’s wish but also the goal of the whole world, and Netherland has set a good example for the world in renewable energy development. Actually, 75% of Netherland trains were driven by wind power till last year, and the percentage reached 100% on January 1st of this year. The crawler cranes is an indispensable device when installing a wind mill.

The wind turbine generator appeared in the 1890s and developed fast since 1980s. In the past years, the diameter of the rotor blade kept increasing and the rated power kept improving, being more and more widely used in industrial applications. More and more countries in the world take deep interest in the wind resource development, which will make the wind power more popularized in the future.

Hydraulic Roller VS Mechanical Roller, which is the King of Road Machinery?

Road roller can be divided into hydraulic type and mechanical type. Discussions have been generated about the comparison of the two types in different aspects. The comparison mainly focuses on efficiency, safety, environmental protection, maintenance, price, reliability and comfort.

The mechanical roller has no front wheel drive and its working speed is fixed. The hydraulic one adopts full-wheel drive, which allocates more power to the vibrating drum, improving the compactness and reducing the compacting times, having more advantages in improving efficiency. And the hydraulic type needs no stop in the travelling process, improving 10% in efficiency than the traditional mechanical one. For safety, braking is an important factor that decides whether the machine can be stopped immediately once emergency happened. The brake of the hydraulic one combines with the joystick and can be locked when emergency happened. The brake and joystick of the mechanical one is separated, which may cost more time for the operator to stop the machine under urgent situation. Thus, the hydraulic roller has higher safety than the mechanical one, especially in mountainous area and dam construction. Also, the hydraulic type does a better job in heat dissipation than the mechanical one. The hydraulic type can be used in extreme temperature ranging from -40℃ to 60℃. And the hydraulic type is easier to be maintained.

Although the hydraulic roller has higher price than the mechanical one, its advantages in high efficiency, high reliability, environmental protection, safety and ease of maintenance are obvious. All of the industry experts, representatives and media believe that the hydraulic type has huge market potential in the future.

know more about road construction equipment, please check our website: http://www.sany.in

Something You Have to Know about Reach Stacker

 

Reach stacker is a kind of crane for lifting and discharging containers, which belongs to hoisting machinery or port machinery since it is widely used in port, wharf to handle, transport and stack various containers. Compared with forklift, the stacker features flexibility, ease of operation, higher stability and efficiency. Generally, the stacker has no definite classification, its lifting appliance can be adjusted according to the container size.

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The reachstacker consists of three parts including chassis, telescopic boom and container lifting appliances. The chassis system consists of engine, gearbox, steering system, cab, car frame and wheels. The telescopic boom consists of telescopic cylinder, derricking press and boom frame. The container lifting appliance consists of rotary device, upper-carriage, connecting carriage, under-carriage, telescopic cylinder and so on.

 

How does the container reach stacker perform its daily duty? First, the stacker will discharge the containers from the truck. Second, stack the containers in the yard. Third, grad the containers and transport them to the designated place. Fourth, put the containers into the truck. When lifting the containers, the machine should be close to the containers as much as possible to keep the machine in a stable condition. The port machinery containers should be lifted straight, not slant. The distance between the container and the ground should be as low as possible when the stacker is travelling and the speed should not exceed 5 km/h, the travelling distance should not more than 100 meters. Sudden turn, over-speed and urgent braking are forbidden except special circumstances.

Related suggestion: Piling Rig Types and Applications

Sany Small Excavator Challenges the Impossible

On December 25th, when many people celebrated Christmas, Sany small excavator once again attended the famous China show “Challenge the Impossible” and performed another stunt that surprised everyone. Memory was revoked to November 13th, which is the first time that Sany excavator appeared in this TV show and performed tightrope walking in the height of 5.4 meters high from the ground. At that time, Mr Liu Renwei, Sany excavator engineer, perfectly showed his consummate operating skill and successfully completed the challenge. With the courage of the success in the first time, Mr Zhang Xiaocheng, the challenger of this time, created another miracle on the Christmas day.

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Different with the challenge of the first time, Sany small excavator turned into spider-man this time and climbed the tower with the height of 18 meters. The tower was divided into six parts and the light would be turned on when the excavator reached that part. The rule for the final success was that the when the excavator reached the top, its jib would be fixed with the groove in the bottom and the machine body hung in the air for 5 seconds. Full of difficulties and risks, this challenge became the focus of this show.

 

With strengthened parts and excellent bearing capacity, the 13.5-ton small excavator perfectly cooperated with Mr Zhang Xiaocheng and successfully completed the challenge. Both the audiences in the site and watching TV applauded for this excellent performance. And for SANY, this was the best Christmas gift.

Related article: Digging Trench with Mini Excavator

Something You Have to Know about Transit Mixer

Transit mixer is a kind of special truck that is used to transport concrete for engineering construction, it is also called “olive truck” because of its appearance. The mixing drum will keep rotating to prevent the concrete in the mixing drum from solidification during the transporting process. The mixing drum should be cleaned with fresh water after used to avoid the remaining concrete becoming solidified and reducing the capacity of the mixing drum.

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The concrete transit mixer consists of motor chassis and concrete mixing devices. Generally, the concrete mixer machine include mixing drum, decelerator, hydraulic system, operating and cleaning system. The mixer truck’s working procedures start from getting power from the motor chassis and driving the hydraulic pump, transferring the mechanical power into hydraulic power and sending it to the constant motor, then driving the decelerator and mixing devices to mix the concrete.

 

Daily maintenance is very important for transit mixer to keep a good condition for a long time. Lubricant should be paint regularly to avoid frequent abrasion. The hydraulic oil should be kept clean and as specified, the sewage should not enter the hydraulic system, especially in the tough working environment. Replace the hydraulic oil once mixed with water or sand. Keep the cooling devices effective and regularly clean the hydraulic radiator to prevent being blocked. Having a good knowledge of the maintenance guidelines can not only extend the machine’s service life but also reduce downtime and save cost.

Know more details: http://www.sanyglobal.com/

Piling Rig Maintenance Guidelines

Piling rig is the best drilling tool that is widely used in engineering construction. Designed to be used in various environments, it can be used in sand, clay and silt. Generally speaking, the rated power of the drilling rig is 125-450 kW, the torque is 120-400 kN.m, the maximum diameter can be 1.5-4 m, the maximum depth is 60-90m. In order to reduce the downtime and save cost, daily maintenance of the drilling rig is very necessary and important.

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Malfunction One: Lack of torque power, low speed, abnormal noise

Reasons: Insufficient hydraulic oil pressure, something wrong with motor, gear box and decelerator.

Solution: Check the hydraulic system, if it is normal, the machine parts may go wrong. Check the motor and its shaft. Dismantle the piling rig decelerator, pay attention to the component order, wash all of the bolts and other parts. Replace the damaged gears and reinstall the decelerator and motor. Solution should be made once the malfunction is found to avoid enlarging the damaged area.

Malfunction Two: Wire rope abrasion

Reasons: Lack of lubricating oil, distortion of the wire rope

Solution: Replace the wire rope bearing and paint lubricant to the rope.

Malfunction Three: The mast oil cylinder leaks fuel

Reasons: The mast cracked or the oil cylinder seal was broken.

Solution: Replace the mast and the cylinder seal.

Sany Hydraulic Excavator is in Short Supply in the Golden September

Recently, the China Construction Equipment Industry Association issued hydraulic excavator sales data of September, which showed the dynamic of China excavator market. The good situation in the excavator market makes solid foundation for the recovery of the construction equipment industry. With excellent performance, Sany excavator is in short supply and achieves the market leadership.

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It is reported that Sany sold 1114 units of hydraulic excavator in this September, achieving 99% year-on-year growth and ranking No.1 in the industry. In the first three quarters, Sany excavator is in the first place with the sales volume of 9934 units. Sany also ranks NO.1 in excavator exporting with the amount of 2053 units. Barring unanticipated circumstance, Sany will become the double-champion in domestic excavator sales and export sales of China.

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In September, the China excavator market is very lively. 2792 Units of small excavator weighing less than 13 tons are sold, accounting for 51.17%, the sales amount of medium excavator (13 ton-30 ton) is 2015, accounting for 36.93%, the sales amount of large excavator(more than 30 tons)is 649, accounting for 11.90% of the total excavator sales. Comparing with the sales amount of 2015, the sales volume of hydraulic excavator has achieved 60% year-on-year growth, especially the large excavator has achieved double growth. Under this hot selling background, Sany small excavator and medium excavator rank NO.1 with the sales amount of 672 and 403, Sany large excavator ranks NO.2 with the sales volume of 84 units.